+44 (0)1922 628379 sales@birchillsautomotive.com

Birchills Automotive: Pioneering Excellence in the Automotive Industry and What Make Us Unique.

Apr 15, 2025

At Birchills Automotive, we take great pride in our expertise within the automotive sector. Our company boasts a remarkable history that dates back to the 19th century, during which we have transformed our engineering knowledge into a refined specialisation in automotive solutions.

As we look ahead in 2025, we are excited to embark on a new chapter through our recent collaboration with Cheesman Products, which promises to enhance our growth and innovation.

In this blog, we will delve into some of our extensive automotive expertise and highlight what sets us apart in the industry.

tube bending specialists

OEMs

At Birchills Automotive, we proudly offer a comprehensive turnkey package tailored to meet the diverse needs of our customers across the 4-wheel, 2-wheel, industrial, off-road, and marine sectors.

We specialise in the design and manufacture of complete exhaust systems, ensuring superior acoustic quality that aligns with our clients’ exact specifications. By collaborating closely with catalyst manufacturers—utilising both metal and ceramic substrates—we are dedicated to helping our customers achieve ever-stricter emission levels.

Our expertise in exhaust systems has also enabled us to partner with automotive icon Morgan Cars showcasing our high-quality products.

Tailpipe design

We understand that tailpipe design plays a crucial role in both performance and aesthetics. A key skill we have developed is our knowledge and experience in tailpipe design.

Our innovative approach to tailpipe manufacturing ensures that each component not only enhances the efficiency of the exhaust system but also complements the overall design of the vehicle.

We take care in crafting tailpipes that deliver superior acoustic performance, creating a pleasing sound profile while adhering to the strict emission standard.

Motorbikes – 2 Wheel 

At Birchills Automotive, our expertise in the automotive industry has seamlessly extended into the motorcycle, or 2-wheel sector. Based in the West Midlands, we specialise in designing and manufacturing high-quality motorcycle exhausts.  

Our extensive array of tooling and jigs allows us to deliver exceptional products with impressive lead times, ensuring that our clients receive prompt service without compromising on quality. We offer a wide range of silencers and exhaust systems crafted from various materials and finishes, providing our customers with tailored solutions that meet their specific requirements and enhance their riding experience.

4 Wheel

In the 1980s, Birchills Automotive began its journey into niche research and development, concentrating on high-performance solutions within the automotive market.

Over the years, we have proudly positioned ourselves as a market leader in this segment, collaborating closely with a diverse array of Original Equipment Manufacturers (OEMs) to deliver exceptional products.

Our extensive range of offerings includes everything from silencers and baffles to tailpipes, along with complete system design and manufacturing capabilities. With our commitment to quality and innovation, we ensure that each component meets the highest standards of performance and reliability for 4-wheel vehicles.

Motorsport

We are proud to support top-level motorsport across the UK and Europe, where high performance and reliability is key.

Our exhaust systems are crafted from top-quality materials that ensure durability and performance even in the most extreme conditions. Our silencers are engineered to withstand temperatures of up to 900°C, utilising carefully selected internal fills that are designed to match the gas temperatures produced by the engine.

As specialists in motorsport exhausts, we focus on key factors such as performance, decibel levels, subjective sound quality, quality, consistency, and temperature control. By combining advanced engineering with a passion for motorsport, we consistently deliver products that enhance the competitive edge of our clients on the racetrack.

Off road   

We are dedicated to providing innovative exhaust solutions for the off-road vehicle sector. Understanding the unique demands of off-road environments, we design robust and high-performance exhaust systems that can withstand the rigours of challenging terrains. Our team employs advanced engineering techniques and durable materials to ensure that our exhausts not only enhance engine performance but also maintain optimal acoustic quality in rugged conditions.  

By combining our passion for off-road performance with our exhaust and automotive expertise, we help our clients get the most out of their vehicles, no matter where the journey takes them. 

Special vehicle   

Birchills Automotive is equipped to provide heavy-duty exhaust systems and structural components specifically designed for military, defence, and special vehicles. 

Additionally, we cater to off-highway vehicles, including industrial and specialty transport, with exhaust solutions that meet their unique demands. We deliver durable solutions that enhance operational efficiency and reliability in the field. 

Chat to us today  

Birchills Automotive is committed to delivering solutions that exceed expectations. We love finding new ways to help find cutting edge solutions for our clients. Get in touch with us and let us help with your automotive requirements. 

Get in touch to discuss a project

Based in the heart of the UK our team is ready to assist and advise with your enquiry.